8 Types of Wastes in Work Process
Waste is any step or movement in a process that does not add any value in order to complete the process successfully. When waste is removed, only the essential and required steps to deliver a product or service remain in the process, thus, maximizing the flow.
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- Defect
- Product/service/output that is out of specification and needs to be corrected or reprocessed
- Overproduction
- Producing too much before it is ready to be sold
- Waiting
- Time wasted while waiting for the next step in a process
- Time wasted while waiting for the previous step to be completed
- Waiting for parts, instructions, details or equipments
- Non-utilized Talent
- Employee's underutilized skills and knowledge
- Transportation
- Unnecessary movements of products and materials from one location/process to another
- Inventory
- Excess materials not being processed
- Motion
- Unnecessary movements by people, info or equipment due to workspace layout, ergonomic issues, or searching for misplaced items
- Extra-Processing
- Work or activity performed that is not required by the customers to produce a satisfactory product/service
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